Prevost Progressive Pressurization Valve
Price range: $127.57 through $139.80
- Description
- Additional information
- Dimensions
Description
Prevost Progressive Pressurization Valve (Soft Start)
Eliminate Shock & Protect Your Pneumatic Machinery
Prevent dangerous jolts and mechanical damage during system startup with the Prevost Progressive Pressurization Valve. This essential safety component is designed to gradually introduce air pressure into your pneumatic circuit, eliminating the sudden “air hammer” effect that occurs when a system is re-energized.
When the air supply is turned on, this valve restricts the flow, allowing pressure to build slowly downstream. Once the system reaches approximately 50-60% of the input pressure, the valve automatically snaps fully open, delivering full flow. This controlled ramp-up allows cylinders and actuators to move gently into their home positions, protecting internal seals, reducing wear on mechanical linkages, and ensuring operator safety by preventing violent machine movements.
Key Features & Benefits
- “Soft Start” Protection: Prevents the sudden, high-velocity slam of cylinders and actuators when air is applied, significantly extending the lifespan of your automation equipment.1
- Adjustable Ramp-Up: Features a built-in flow control screw (needle valve) that allows you to customize the speed of pressurization to match the specific needs of your machine.
- Automatic Full-Flow: Once the downstream pressure reaches the switch-over point (typically ~60%), the valve automatically opens to 100% capacity, ensuring no restriction during normal operation.
- Modular Integration: Designed to clamp seamlessly into the Prevost ALTO (ATU) air preparation line, sitting perfectly alongside filters and regulators.
- Operator Safety: Reduces the risk of injury caused by unpredictable, rapid movement of loose hoses or machine parts during startup.
Technical Specifications
| Feature | Specification |
| Series | ALTO / ATU |
| Function | Progressive Start / Soft Start |
| Switch-Over Point | Automatically opens fully at ~50-60% of inlet pressure |
| Adjustment | Needle valve for filling speed |
| Max Flow | High flow capacity (after switch-over) |
| Max Pressure | ~145 – 174 PSI (10 – 12 Bar) |
| Temperature | +41°F to +140°F (+5°C to +60°C) |
| Body Material | Aluminum / Techno-polymer |
Ideal Applications
- Automation & Robotics: Allowing cylinder arms and grippers to reset gently without crashing into end-stops.
- Conveyor Systems: Preventing belts and chains from jerking violently when the main air is switched on.
- Complex Machinery: Ensuring all logic valves and pilot signals are synchronized before full pressure is applied.
- System Refill: Re-pressurizing a large plant network after maintenance without overwhelming the compressor or filters.
Adjustment Tip: Start with the adjustment screw completely closed, then open it slightly (1-2 turns) to test. If the cylinders move too slowly during startup, open the screw further until you achieve a smooth, gentle reset motion.
Additional information
| Thread Size | 1/2", 3/8", 1/4", 1/8" |
|---|
| Module | W | HEX | L1 | L2 | L3 | L4 | B1 | B2 | B3 | Ëd1 |
|---|---|---|---|---|---|---|---|---|---|---|
| ATU S200 | 1/8″ FNPT | 19 mm | 65.5 mm | 60 mm | 30 mm | 40 mm | 22.5 mm | 42 mm | 55.5 mm | 4 mm |
| ATU S201 | 1/4″ FNPT | 19 mm | 65.5 mm | 60 mm | 30 mm | 40 mm | 22.5 mm | 42 mm | 55.5 mm | 4 mm |
| ATU S202 | 3/8″ FNPT | 30 mm | 100.5 mm | 91 mm | 45.5 mm | 62 mm | 32 mm | 62 mm | 77.5 mm | 5 mm |
| ATU S203 | 1/2″ FNPT | 30 mm | 100.5 mm | 91 mm | 45.5 mm | 62 mm | 32 mm | 62 mm | 77.5 mm | 5 mm |























