Prevost Air Monitoring System PPS AMS

Description

Prevost Air Monitoring System PPS AMS

Revolutionary Monitoring Capabilities

The PPS AMS offers continuous monitoring and delivers a detailed series of fundamental information, fundamental for every compressed air installation which are: precise leakage detection and their cost, safety alerts, minimum and maximum pressure and temperature, cost of the air in the entire system and up to date cost saving. Additionally, users can automatically or manually control the air flow. In case of emergencies, this functionality helps prevent significant damage or air loss. Under normal circumstances, it gives the possibility to maximize system performance, potentially improving efficiency by up to 40%.

Key Features

• Real-Time Leak Detection & Cost Analysis: Stop paying for wasted air. The PPS AMS continuously monitors for micro-leaks and pressure drops, calculating not just the volume of air lost, but the actual financial cost of those leaks in real-time.
• Comprehensive Diagnostics: Track the “vital signs” of your air network with precision. The system monitors flow rate, pressure, temperature, and dew point, ensuring your air quality meets the strict standards required for sensitive pneumatic tools and manufacturing processes.
• Smart Connectivity (Industry 4.0): Access data instantly via Bluetooth, IO-Link, or direct reporting. Whether you are on the floor with a tablet or in the control room, key performance indicators (KPIs) are always at your fingertips.
• Automated Valve Control: The integrated valve allows for manual, automatic, or timer-based control of airflow. You can program the system to shut off air supply during non-production hours, preventing overnight air loss and compressor cycling.
• Intelligent Alarm System: Set custom parameters for minimum/maximum pressure and flow. If the system detects anomalies—such as a sudden pressure drop or a humidity spike—it triggers immediate safety alerts, allowing for rapid intervention before equipment damage occurs.

Seamless Data Transmission

The device, consisting of the valve and sensors, can be installed at each drop and monitored remotely. PPS AMS allows easy and instant access to data through Bluetooth, Io-Link, or reports. This feature enables users to keep key performance indicators (KPIs), produce reports, analyze system costs, create statistics, and generate graphical representations of the data. This also allows users to manage the valve through manual, automatic, or timer settings and set the parameters with minimum and maximum values (like temperature and pressure).

Effective Alarm System

The system includes a complete set of alarms, ensuring users can quickly identify and resolve issues. Safety alerts warn users if the flow goes beyond or falls below the preset parameters, allowing immediate intervention through the valve. Pressure alarms signal potential problems if pressure falls outside the user-defined minimum and maximum parameters. The measurement and online monitoring of relative humidity in gases, or the environment are vital for the processing industry to maintain process control and quality assurance.

Real-time preventive monitoring of critical humidity parameters can detect early signs of corrosion in machinery and pipework, thereby enhancing the service life and reliability of systems. Humidity measurement is especially critical in processes within the food and pharmaceutical industries to ensure product quality and safety.

Additionally, monitoring ambient humidity contributes to energy efficiency by optimizing humidity levels in production environments, as well as in intake air from fans or compressors. Temperature alarms alert users if the temperature exceeds the set limits. Leak detection monitors the actual cost of compressed air and leakages, helps prevent losses by more than 50%, and identifies even micro-leakages.